GENIS 2

VITRIFIED-BONDED CBN GRINDING TOOLS FOR EXTERNAL CYLINDRICAL GRINDING

With the GENIS 2 product line, TYROLIT defines a new performance level and a wider range of applications for external cylindrical grinding with vitrified-bonded CBN tools. GENIS 2 is characterised by a high-strength bond with excellent moistening properties, which securely binds the CBN grain. Low bond volumes enable very porous, cool-grinding and extremely easy-cutting specifications with a long lifetime. Show more Show less

  • Optimum grain utilisation
  • High economic efficiency
  • High running precision
  • Wide range of applications

GENIS 2 FT

Vitrified bonded CBN grinding tools with lightweight core for external cylindrical grinding

With the GENIS 2 FT product line, Tyrolit is expanding its portfolio of lightweight cores with a fibre-reinforced composite carrier body for numerous external cylindrical grinding applications. In addition to a weight reduction of up to 70 per cent, this tool concept is characterised by its special damping properties, which guarantee improved grinding results and increased quantities. GENIS 2 FT is a cost-effective alternative to GENIS 2 CF, which is particularly relevant for industries where a balance between performance and cost is crucial. Show more Show less

  • Weight optimisation and best damping thanks to innovative carrier body
  • Multiple replating possible
  • Highly economical due to highest stock removal

GENIS 2 CF

Vitrified bonded CBN grinding tools with composite cores for external cylindrical grinding

With GENIS 2 CF, TYROLIT is extending the performance spectrum of the GENIS product line with an innovative, fibre-reinforced composite core for numerous external cylindrical grinding applications. In addition to a weight reduction of up to 80%, this tool design features special damping characteristics, which result in improved grinding results and a longer lifetime. Show more Show less

  • Lower weight
  • Best damping
  • High economic efficiency
  • Replating option
  • Simultaneous machining

CSS ULTRA

High performance grinding tools for external cylindrical grinding and thread grinding

With CSS ULTRA, TYROLIT has managed to restructure the micro-architecture of the grinding wheel with lasting effect by using high quality components and innovative sintering technology. This enables the abrasive grain to withstand much greater loads during use without breaking away prematurely. These improvements result in maximum profile retention combined with minimal wear. Show more Show less

  • Optimum profile retention
  • Cool grinding (no burning)

POLARIS BASIC / POLARIS PLUS

Electroplated CBN grinding tools for external plunge cut grinding

With its POLARIS product line, TYROLIT is the market and technology leader in the production of galvanic bonded grinding tools. Cutting-edge production equipment, manufacturing know-how and application expertise are essential for maximum tool lives. Even the smallest amount of axial and radial run out or the slightest imbalance can reduce the service life of the tool. Additionally with the POLARIS PLUS variant, the zones with the highest levels of tool wear can be specifically reinforced, extending the life of the grinding wheel even further. Show more Show less

  • Individual production
  • Maximum lifetimes
  • Replating-compatible
  • Maximum profile accuracy
  • Constant optimisation

POLARIS BASIC LW / POLARIS PLUS LW

Electroplated CBN grinding wheel with lightweight core for external cylindrical grinding

With the POLARIS LW product line, TYROLIT is a pioneer and technology leader in the area of lightweight electroplated grinding tools. Through targeted material reduction, the wheel weight has been significantly reduced. stock removal rate at the core is not random, but is calculated using a computational FEM analysis (Finite Element Method). This means that deformations and potential performance losses can be excluded. Through use of the lightweight POLARIS LW version, the maintenance intervals at the grinding machines can be reduced and handling significantly simplified for personnel in production. Show more Show less

  • Weight optimisation
  • Maximum tool life
  • Replating-compatible
  • Computational FEM simulation

GENIS 2 LW

Vitrified-Bonded CBN grinding wheel with lightweight core for external cylindrical grinding

With the GENIS 2 LW product line, TYROLIT is a pioneer and technology leader in the area of lightweight vitrified-bonded grinding tools. Through targeted material reduction, the wheel weight has been significantly reduced. The stock removal rate at the core is not random, but is calculated using a computational FEM analysis (Finite Element Method). This means that deformations and potential performance losses can be excluded. Through use of the lightweight GENIS 2 LW version, the maintenance intervals at the grinding machines can be reduced and handling significantly simplified for personnel in production. Show more Show less

  • Weight optimisation
  • Replating-compatible
  • Maximum tool life
  • Computational FEM simulation

GENIS 2 N-LW

Vitrified-bonded CBN grinding tools with natural fibre-reinforced core for external cylindrical grinding

TYROLIT is setting new standards for external cylindrical grinding using ceramic CBN with the GENIS 2 N-LW product line. The extremely low density of the patented core material N-LW delivers significant weight savings. GENIS 2 N-LW tools are lighter and most of all less expensive than comparable tools with a CFRP core. The products can be approved for wheel peripheral speeds of up to 140 m/s. The material has excellent damping behaviour and is designed with a high-precision steel mounting in the bore area. This means that GENIS 2 N-LW cores can be replaced a number of times and used in production. Show more Show less

  • Significant weight reduction
  • Damping properties
  • Wide range of applications
  • Approved for 140 m/s