MIRA ULTRA

Vitrified bonded worm grinding wheels for continuous generating grinding of gears

TYROLIT has developed the MIRA Ultra product line specifically for the continuous generating grinding of gears. All specifications are produced without the addition of sintered aluminium oxide and combine outstanding performance data with optimum economic efficiency. The innovative grinding wheel structure was specially designed for operating speeds of up to 100 m/s and allows reliable operation on modern high-speed machines.

  • Higher operating speed
  • Maximum process stability
  • Extremely rapid availability
  • The best economic efficiency
  • Cool polished section

MIRA REX VTEC

Vitrified bonded honing wheels for tooth flank honing for the VSD dressing system

Over 25 years of experience in gear honing make TYROLIT the market and technology leader in this field. With the addition of the MIRA REX VTEC to the product range, we have succeeded in developing technically optimised and adapted honing rings for use with the VSD dressing system. The MIRA REX VTEC honing wheels are available in three different specifications: MIRA REX VTEC-20 standard quality MIRA REX VTEC-30 premium quality MIRA REX VTEC-40 high premium quality Show more Show less

  • Reduced wear
  • Best economic efficiency
  • Worldwide service
  • Rapid availability

GENIS 2

VITRIFIED-BONDED CBN GRINDING TOOLS FOR EXTERNAL CYLINDRICAL GRINDING

With the GENIS 2 product line, TYROLIT defines a new performance level and a wider range of applications for external cylindrical grinding with vitrified-bonded CBN tools. GENIS 2 is characterised by a high-strength bond with excellent moistening properties, which securely binds the CBN grain. Low bond volumes enable very porous, cool-grinding and extremely easy-cutting specifications with a long lifetime. Show more Show less

  • Optimum grain utilisation
  • High economic efficiency
  • High running precision
  • Wide range of applications

GENIS 2 FT

Vitrified bonded CBN grinding tools with lightweight core for external cylindrical grinding

With the GENIS 2 FT product line, Tyrolit is expanding its portfolio of lightweight cores with a fibre-reinforced composite carrier body for numerous external cylindrical grinding applications. In addition to a weight reduction of up to 70 per cent, this tool concept is characterised by its special damping properties, which guarantee improved grinding results and increased quantities. GENIS 2 FT is a cost-effective alternative to GENIS 2 CF, which is particularly relevant for industries where a balance between performance and cost is crucial. Show more Show less

  • Weight optimisation and best damping thanks to innovative carrier body
  • Multiple replating possible
  • Highly economical due to highest stock removal

GENIS 2 CF

Vitrified bonded CBN grinding tools with composite cores for external cylindrical grinding

With GENIS 2 CF, TYROLIT is extending the performance spectrum of the GENIS product line with an innovative, fibre-reinforced composite core for numerous external cylindrical grinding applications. In addition to a weight reduction of up to 80%, this tool design features special damping characteristics, which result in improved grinding results and a longer lifetime.

  • Lower weight
  • Best damping
  • High economic efficiency
  • Replating option
  • Simultaneous machining

CSS ULTRA

High performance grinding tools for external cylindrical grinding and thread grinding

With CSS ULTRA, TYROLIT has managed to restructure the micro-architecture of the grinding wheel with lasting effect by using high quality components and innovative sintering technology. This enables the abrasive grain to withstand much greater loads during use without breaking away prematurely. These improvements result in maximum profile retention combined with minimal wear.

  • Optimum profile retention
  • Cool grinding (no burning)

POLARIS BASIC / POLARIS PLUS

Electroplated CBN grinding tools for external plunge cut grinding

With its POLARIS product line, TYROLIT is the market and technology leader in the production of galvanic bonded grinding tools. Cutting-edge production equipment, manufacturing know-how and application expertise are essential for maximum tool lives. Even the smallest amount of axial and radial run out or the slightest imbalance can reduce the service life of the tool. Additionally with the POLARIS PLUS variant, the zones with the highest levels of tool wear can be specifically reinforced, extending the life of the grinding wheel even further. Show more Show less

  • Individual production
  • Maximum lifetimes
  • Replating-compatible
  • Maximum profile accuracy
  • Constant optimisation

COLUMBIA SA

Vitrified bonded CBN grinding tools for internal cylindrical and profile grinding.

With COLUMBIA SA, TYROLIT has created an innovativeproduct line for internal cylindrical and profile grinding withCBN. The VCSA bond, which was specially developedfor this purpose, further enhances the unique propertiesof CBN. The smaller wheel dimensions utilised withininternal cylindrical grinding are particularly suitable for theeconomical use of CBN grinding wheels.

  • Improved cool grindingbehaviour
  • Improved economic efficiency
  • Highest process stability
  • Additionally even using emulsionbased coolants

POLARIS BASIC LW / POLARIS PLUS LW

Electroplated CBN grinding wheel with lightweight core for external cylindrical grinding

With the POLARIS LW product line, TYROLIT is a pioneer and technology leader in the area of lightweight electroplated grinding tools. Through targeted material reduction, the wheel weight has been significantly reduced. stock removal rate at the core is not random, but is calculated using a computational FEM analysis (Finite Element Method). This means that deformations and potential performance losses can be excluded. Through use of the lightweight POLARIS LW version, the maintenance intervals at the grinding machines can be reduced and handling significantly simplified for personnel in production. Show more Show less

  • Weight optimisation
  • Maximum tool life
  • Replating-compatible
  • Computational FEM simulation

GENIS 2 LW

Vitrified-Bonded CBN grinding wheel with lightweight core for external cylindrical grinding

With the GENIS 2 LW product line, TYROLIT is a pioneer and technology leader in the area of lightweight vitrified-bonded grinding tools. Through targeted material reduction, the wheel weight has been significantly reduced. The stock removal rate at the core is not random, but is calculated using a computational FEM analysis (Finite Element Method). This means that deformations and potential performance losses can be excluded. Through use of the lightweight GENIS 2 LW version, the maintenance intervals at the grinding machines can be reduced and handling significantly simplified for personnel in production. Show more Show less

  • Weight optimisation
  • Replating-compatible
  • Maximum tool life
  • Computational FEM simulation

CENTURIA SM-G

Diamond grinding tools for surface grinding of aluminium and bimetallic engine blocks and cylinder heads

With the CENTURIA SM-G product line, TYROLIT offers an economical grinding solution for end-face machining of engine blocks and cylinder heads. The big challenge is achieving a stable surface quality over the entire lifetime of the tool, thereby minimising the scrap rate. Conventional milling tools can cause problems with chip transport as well as surface flaws in the soft aluminium base alloy. With bimetallic blocks, the problem is further exacerbated by the much harder alloy of the cylinder liner. CENTURIA SM-G tools significantly reduce set-up costs due to the elimination of time-consuming assembly work on the milling tool (cutting inserts). They can also be replated multiple times, making them an economical alternative to conventional milling tools. Show more Show less

  • Stable process
  • Flexibility
  • Increased quality
  • Wide range of specifications