GENIS 2

VITRIFIED-BONDED CBN GRINDING TOOLS FOR EXTERNAL CYLINDRICAL GRINDING

With the GENIS 2 product line, TYROLIT defines a new performance level and a wider range of applications for external cylindrical grinding with vitrified-bonded CBN tools. GENIS 2 is characterised by a high-strength bond with excellent moistening properties, which securely binds the CBN grain. Low bond volumes enable very porous, cool-grinding and extremely easy-cutting specifications with a long lifetime. Show more Show less

  • Optimum grain utilisation
  • High economic efficiency
  • High running precision
  • Wide range of applications

GENIS 2 FT

Vitrified bonded CBN grinding tools with lightweight core for external cylindrical grinding

With the GENIS 2 FT product line, Tyrolit is expanding its portfolio of lightweight cores with a fibre-reinforced composite carrier body for numerous external cylindrical grinding applications. In addition to a weight reduction of up to 70 per cent, this tool concept is characterised by its special damping properties, which guarantee improved grinding results and increased quantities. GENIS 2 FT is a cost-effective alternative to GENIS 2 CF, which is particularly relevant for industries where a balance between performance and cost is crucial. Show more Show less

  • Weight optimisation and best damping thanks to innovative carrier body
  • Multiple replating possible
  • Highly economical due to highest stock removal

GENIS 2 CF

Vitrified bonded CBN grinding tools with composite cores for external cylindrical grinding

With GENIS 2 CF, TYROLIT is extending the performance spectrum of the GENIS product line with an innovative, fibre-reinforced composite core for numerous external cylindrical grinding applications. In addition to a weight reduction of up to 80%, this tool design features special damping characteristics, which result in improved grinding results and a longer lifetime.

  • Lower weight
  • Best damping
  • High economic efficiency
  • Replating option
  • Simultaneous machining

STARTEC PG-1

Grinding tools for high-speed external cylindrical longitudinal grinding

With the STARTEC PG-1 product line, for the first time TYROLIT is offering innovative roughing and finishing wheels for the peel grinding of tungsten carbide tool blanks in particular. A high-strength metal bond is used for the roughing wheel. This enables especially cost-effective and reliable process control. Long-life vitrified or metal bonds are used for the finishing wheel. This enables even large stock removal fluctuations to be compensated after roughing, and maximum surface quality to be achieved.

  • Maximum stock removal rate
  • Reduced grinding noise
  • Reduced wheel wear
  • Extremely rapid availability

GENIS ROLL STAR

CBN grinding wheel for roll grinding

Tyrolit has developed a new generation of grinding wheels with a CBN layer and an innovative core for grinding rolls used in cold rolling mills. The GENIS ROLL STAR enables the cost-effective machining of ultra-hard rolls thanks to shorter grinding times and higher-quality surface results. The newly developed core of the GENIS ROLL STAR is vibration-damped and can be disposed of once the grinding layer is worn down. Show more Show less

  • Grinding ultra-hard materials
  • Universal machine use
  • Higher process stability
  • Universal use

CSS ROLL STAR 2.0

Grinding wheels for roll grinding

With the CSS Roll Star 2.0, TYROLIT is defining a new level of performance in the grinding of rolls. More than one hundred years of experience in the development of grinding solutions of the highest quality make TYROLIT a valued partner for roll grinding. Thanks to our market-leading know-how in bonding technologies and high quality sintered aluminium oxides the best possible results are achieved in the CSS Roll Star 2.0 product line. Show more Show less

  • Optimisation of grinding costs
  • Maximum grain utilisation through optimised bonding system
  • Universal use - suitable for all common roll materials
  • Customer solutions

CSS ROLL STAR 2.0 HYBRID

Grinding wheels for roll grinding

More than one hundred years of experience in development of grinding solutions of the highest quality make TYROLIT to a valued partner in the in roll grinding. In the hot rolling mill TYROLIT Hybrid can boost the already excellent performance once again. Show more Show less

  • Innovative bonding matrix of synthetic resin and ceramic
  • Highest cutting performance and extra long lifetime through Hybrid Technology
  • suitable for all common roller materials
  • Due to our many years of experience we offer the best technical support

CSS ROLL STAR

Roll grinding re-defined

The rolls must be continually reground due to fire cracks, wear and peeling of the roll surface. Roll grinding is a special form of external cylindrical grinding. It is used in sheet mills and in roll production. With the CSS-RS, TYROLIT offers the optimum grinding tool for this application.

  • Cuts costs – improves performance
  • Enables maximum lifetime
  • Reduces your grinding times
  • Guarantees the best surface finishes
  • Universal use for all roll materials and types

CSS WIRE ROLL

The solution for grinding tungsten carbide wire milling rolls

Our "roll pass" for grinding rod mills is called CSS WIRE ROLL – currently the best solution on the market. It is also a fully integrated system solution, including tools for re-trueing the grinding wheel and roughing stones for exposing the abrasive grain.

  • Long service life
  • High profile retention
  • Increased process stability
  • Complete system in TYROLIT quality

CSS ULTRA

High performance grinding tools for external cylindrical grinding and thread grinding

With CSS ULTRA, TYROLIT has managed to restructure the micro-architecture of the grinding wheel with lasting effect by using high quality components and innovative sintering technology. This enables the abrasive grain to withstand much greater loads during use without breaking away prematurely. These improvements result in maximum profile retention combined with minimal wear.

  • Optimum profile retention
  • Cool grinding (no burning)

DIAMANT + VIB Star TK

Diamond grinding tools with VIB-Star core for technical ceramic components

Diamond grinding tools with cushioning plastic core system for machining very hard materials and technical ceramic components. Straight diamond grinding tools in vitrified bond for the machining of ceramic components require special damping, thus VIBSTAR is only available in certain dimensions on request.

  • Damping + low weight
  • Better surface finishes
  • Longer lifetime
  • Improved grinding ratio

POLARIS BASIC / POLARIS PLUS

Electroplated CBN grinding tools for external plunge cut grinding

With its POLARIS product line, TYROLIT is the market and technology leader in the production of galvanic bonded grinding tools. Cutting-edge production equipment, manufacturing know-how and application expertise are essential for maximum tool lives. Even the smallest amount of axial and radial run out or the slightest imbalance can reduce the service life of the tool. Additionally with the POLARIS PLUS variant, the zones with the highest levels of tool wear can be specifically reinforced, extending the life of the grinding wheel even further. Show more Show less

  • Individual production
  • Maximum lifetimes
  • Replating-compatible
  • Maximum profile accuracy
  • Constant optimisation

FACETEC MF

Microfinishing film roll for superfinishing rotation-symmetric components

With the FaceTec MF product line, TYROLIT offers a high performance product in the area of belt-superfinishing. The focus is on customers whose surface quality requirements can only be achieved by means of a superfinish machining operation. These requirements relate primarily to the automotive (crankshafts and camshafts) and steel industry (roll grinding). Becausem finishing belongs to the final operations in the value-added chain, process stability is an essential criterion. The high quality standard and the high service level make FaceTec MF to an optimal solution for critical finishing processes. Show more Show less

  • High process stability
  • High economic efficiency
  • Broad product portfolio
  • High service level

POLARIS BASIC LW / POLARIS PLUS LW

Electroplated CBN grinding wheel with lightweight core for external cylindrical grinding

With the POLARIS LW product line, TYROLIT is a pioneer and technology leader in the area of lightweight electroplated grinding tools. Through targeted material reduction, the wheel weight has been significantly reduced. stock removal rate at the core is not random, but is calculated using a computational FEM analysis (Finite Element Method). This means that deformations and potential performance losses can be excluded. Through use of the lightweight POLARIS LW version, the maintenance intervals at the grinding machines can be reduced and handling significantly simplified for personnel in production. Show more Show less

  • Weight optimisation
  • Maximum tool life
  • Replating-compatible
  • Computational FEM simulation

GENIS 2 LW

Vitrified-Bonded CBN grinding wheel with lightweight core for external cylindrical grinding

With the GENIS 2 LW product line, TYROLIT is a pioneer and technology leader in the area of lightweight vitrified-bonded grinding tools. Through targeted material reduction, the wheel weight has been significantly reduced. The stock removal rate at the core is not random, but is calculated using a computational FEM analysis (Finite Element Method). This means that deformations and potential performance losses can be excluded. Through use of the lightweight GENIS 2 LW version, the maintenance intervals at the grinding machines can be reduced and handling significantly simplified for personnel in production. Show more Show less

  • Weight optimisation
  • Replating-compatible
  • Maximum tool life
  • Computational FEM simulation